Installation Process
ASSEMBLY INSTRUCTIONS FOR NON-REBATED PANEL FRAME (OPB)
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1. The product is designed for use in the construction industry to form internal doors and close openings in internal walls. It is not advisable to install this product in areas with significant temperature variations or consistently high humidity (above 60%), such as laundries, saunas, swimming pools, garages, unheated rooms, attics, or basements.
2. The Non-rebated Panel Frame (OPB) is intended to be used specifically with the manufacturer's non-rebated door leaf. The manufacturer is not liable for any physical defects resulting from the improper combination of its products with those of other manufacturers.
3. Only a non-rebated door leaf should be installed on the OPB door frame to ensure its proper functionality and utility features.
PREPARATION FOR INSTALLATION
Installation of the door frame should be carried out in dry, well-ventilated rooms after the completion of any wet construction work within the building. The humidity within the building should not exceed 60%. Tools needed for assembly include screwdrivers (PH-2 and PZ-2), Allen key (S=4mm), spirit level, angle bar, struts/wedges, disc blocks, low-pressure mounting foam, knife, pliers, hammer, and a carpenter's clamp.From the point where the OPB frame enters:
A. Horizontal upper beam - adjusted to the width of the door, with an attached gasket (single section).
B. Two vertical beams: hinged and hook beams. Each beam comprises two angle slats and a base that connects them. One angle strip is permanently attached to the base, and the other is movable, allowing for the adjustment of the frame's width to the wall's thickness (0 to 2cm). The beams have grooves, and after the frame's installation, gaskets should be placed in the tracks and rolled onto the beams (two sections).
NOTE: Frames with nominal widths greater than 235mm come equipped with an extension set with a nominal width of 140mm (for the upper beam and vertical beam). For widths exceeding 355mm, the frame comes with two such extension sets.
C. Mounting accessory kit: Retractable hinges (Z) - 3 pieces; mounting plate (P) + set of screws (WI, W2, WA) - 3 sets; two-piece screw frame connector (T1, T2, T3) - 4 sets; metal wheelbarrows (L3) - screwed - 4 pieces. Qualified installation teams are recommended. Work should be carried out according to the rules of the construction trade.
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DOOR FRAME INSTALLATION
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1. Install the hole in the wall following these steps: - Prepare a hole in the wall according to suggested dimensions. (Insert chart details) - Determine the floor level and ensure the vertical and horizontal alignment (check the equality of the diagonals). - Clean the hole of impurities and eliminate irregularities to ensure precise installation.
2. On a clean, level surface (that won't scratch the veneer during assembly), unpack the frame elements and verify the product's compliance with the order and the completeness of the kit. The type of hinges (right or left) must match the sash and frame versions. Check the quality of workmanship, accuracy of elements, correctness of the opening direction, and dimensions of the wing. If any defects are detected, do not assemble the product.
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3. Place gaskets in the upper beam and bases of the vertical beams. Trim excess gaskets on both sides with a sharp knife).
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4. Locate movable adjustable angles within the upper beam and vertical beams.
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WARNING!!! Carefully remove staples securing the movable angles with the beam using a screwdriver or pliers. Disassemble the movable angles for subsequent assembly. Trying to separate the movable angles from the base without removing the staples may cause damage to the angles!
5. In the notched hinge beam slots, use mounting plates P and screw set W4, W2 to install retractable hingesNOTE! Before attaching retractable hinges to the frame and door, drill the MDF board with a wood drill of appropriate diameter at the screw attachment point. Directly screwing into the MDF without drilling may result in damage (e.g., cracking, chipping). Such damage is not covered under the Manufacturer's warranty!
6. A flat, clean surface, bend the beams at right angles
7. Insert the ends of the wheelbarrow elements L3 into the drilling circle in the adjacent beams (refer to Figure 6), and connect the beams by screwing in the bolt
8. Insert the wheelbarrow elements in opposite directions into the connecting holes of the beams. Insert screws W3 into the white element and screw them into the black element to connect the two frame beams, ensuring any gaps at the beam joint, especially on the veneered side, are eliminated.
9. Place the OPB frame, assembled in the above manner, carefully upright and position it in the door opening, ensuring correct left-right alignment and appropriate gaps between the frame and the wall.
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10. Stabilize the door frame in the opening using wedges and spacer blocks (between the frame and the wall). Vertical elements are stabilized using adjustable struts. Struts should be of even length and have smooth, protected edges to prevent damage to the frame.
11. Use a spirit level to check and adjust the level of the upper beam and align the frame vertically in two planes by adjusting the wedges and struts. Check the alignment of the fixed angle strips of the risers to the wall. Any gaps can be eliminated by adjusting the frame from the fixed angle strip position to the wall using a carpenter's clamp. Also, check that the dimensions of the clear frame at the height of the hinges, lock, and threshold are consistent.
NOTE! For increased stability and reliability of installation, it is recommended to reinforce the frame-wall connection with metal anchors of appropriate dimensions (not less than 6×80 mm), depending on the joints and wall type. For aesthetic reasons, make holes in the frame for the anchors under the gasket.
12. Protect the door frame from excess foam dirt. Fill the gaps between the frame and the masonry evenly with low-pressure mounting foam, following the foam manufacturer's instructions. The use of high-quality mounting foam improves the durability and stability of the structure. Allow the construction to cure as recommended by the foam manufacturer.
13. Once the foam has cured, remove the wedges and struts. Use a knife to trim excess foam. Remove any dirt protection with foam.
14. Assemble the movable angle strips of the horizontal beam and the vertical beams using wheelbarrows. Ensure precise alignment from the veneered side. Vertically place the correctly assembled angle strips and insert them into the milled recesses of the frame bases. For added security, they can be glued to the bases with silicone inserted into the milling slot.
15. Proceed to install the door. Attach the sash to the hinged frame so that the door hinges slide into the hinge sockets cut in the door frame. Use screws W1 to secure the hinges to the door.
16. Check the alignment of the sash to the frame. Any unevenness or protrusions can be corrected by adjusting the position of the hinges on the door and/or in the frame using an Allen key The technological clearance in the device should be 3 mm. The gasket must not be compressed more than 3 mm.
17. Install additional finishing elements such as quarter rounds, masking strips, and skirting boards as needed (not included with the frame).
18. Safeguard the contact points between the door frame and the floor using silicone. Please note: Only door-joinery-adapted preparations with a neutral curing system and low solvent content are permissible. The use of sanitary sealants or other preparations containing acetic acid is strictly prohibited.
19. Install door fittings in accordance with their respective installation instructions (handles, knobs, shields - not included with the frame).
WARRANTY CONDITIONS
1. The Buyer has the right to rectify any defects recognized during the warranty period.
2. The warranty covers non-rebated panel frames produced by the Guarantor and sold either as individual products or in combination with the Manufacturer's door leaf.
3. The product complies with the technical standards set forth in Poland. The door frames are manufactured according to the National Technical Assessment ITB-KOT-2019/0923 edition 1.
4. The manufacturer specifies the technical parameters of the products in the Declarations of Use: dial panel door frames in DWU 9/2022.
5. The warranty is valid only within the territory of the Republic of Poland.
6. The warranty period lasts for 24 months starting from the documented date of purchase.
7. The warranty covers physical defects present in the product itself, both hidden and visible, discovered during the warranty period.
8. Obvious defects, specifically quantitative, dimensional, and functional ones, must be reported for acceptance within 14 days from the purchase date, provided no assembly operations have been performed. The installation of accessories, fittings, brackets, mounting kits, or any alteration of structural parameters (including shortening) is considered the commencement of assembly. A manifest defect is one that meets all of the following criteria: - visible from a distance of at least 1.5 m, - can be assessed with the naked eye under diffused light.
9. The Seller is the authorized entity to accept complaints. Complaints regarding products purchased directly from the Guarantor should be sent to the following address: WINDOOR Pavet Redestowiez, 5 Sophie Holshankiei St., 26-600 Radom, reklamacje@windoor.pl, tel. 505463921. A complaint submission template is available on the Manufacturer's website.
10. In order to claim the guarantor's rights, the Buyer must present a duly completed warranty card and proof of purchase to the Seller.
11. Complaints will be processed within 14 (fourteen) days from the date of receipt of the written notification. Delays or omissions by the Buyer will result in the automatic extension of the deadline without notice.12. Before making a decision, the Guarantor reserves the right to conduct an inspection, concluding with the preparation of a report.
13. The maximum cost of defect rectification is limited to the product's purchase value. The Buyer is responsible for returning the defective product to the place of purchase as determined by the Guarantor.
14. Defect rectification must be completed within 60 days from the written acknowledgment of the legitimacy of the complaint. The deadline may be extended due to Buyer negligence, periodic production pauses, holiday breaks, or circumstances beyond the GUARANTOR's control. The Buyer will be promptly informed of the reasons for any delay.
15. The warranty does not cover:
A. mechanical damage beyond the Manufacturer's control
B. deformities (deformation, distortion) resulting from non-compliance with warranty card guidelines,
C. shade differences (including wood-like veneer, wooden cladding, etc.) due to the replication of natural wood structures or production technology,
D. point discoloration due to production technology.
16. The buyer forfeits the right to guarantee for defects that arise independently of the Guarantor, including but not limited to:
A. Damage to the paint or veneer due to the removal of dirt, adhesive tapes, or other materials used by the Buyer.
B. Structural changes made without the Guarantor's permission.
C. Veneer peeling due to improper operating conditions.
D. Buyer or associated individuals' carelessness, negligence, or ignorance.
E. Faulty installation.
F. Other issues resulting from the Product's use or misuse.
17. The warranty does not negate, limit, or suspend the Buyer's rights under the warranty for defects in the product sold.
18. The GUARANTOR disclaims liability for business-related use of the PRODUCT as per Article 558 § 1 of the Civil Code.
19. The warranty terms are a fundamental part of the sales contract. In matters not covered by these terms, the Civil Code's provisions apply.
TERMS OF USE | MAINTENANCE
1. Clean dirt using a damp cloth. Excessive water may damage the veneer or wood lamellas irreversibly.
2. The guarantor is not liable for side effects from the use of cleaning agents. Before use, it is advised to test a small amount of the agent in a less visible area. Protect from moisture and wetting.
3. Strictly prohibited are:
A) Handling, carrying, or positioning the frame in ways that may damage its surface. It is recommended to place it horizontally on a factory pallet or in a secure vertical position.
B) Storing or installing in damp, poorly ventilated, or highly humid environments.
C) Using chemical cleaning agents that contain abrasives or substances that may cause discoloration or damage.
D) Applying cleaning agents directly to the surface.
E) Hanging heavy or wet objects.
4. During installation, use, and maintenance, comply with occupational safety regulations, label guidelines for mounting foams, and use appropriate tools.
5. Any changes in functional characteristics during use must be immediately addressed by qualified fitters (non-warranty in relation to the Door manufacturer and installation company).
6. The product complies with Regulation (EC) No 1907/2006 of the European Parliament and the Council of 18 December 2006 and does not contain hazardous substances.
